Frequently Asked Questions (FAQs)
Have any questions about our CNC machining, injection molding, 3D printing, or sheet metal fabrication services? Check out our FAQ in below, we’ve answered the questions that hear most often from engineers, product designers, and procurement teams covering everything from tolerances and materials to lead times and quality control.
CNC Machining
What is the tolerance for CNC machining parts?
Standard prototype and production machining tolerances on the MXY are +/- 0.0005 inch (0.0127 mm). This means that the area, width, length, thickness, or thickness of any section must not deviate from the nominal value by more than this amount
What does a CNC machinist do?
A CNC (Computer Numerical Control) machinist designs and operates computer-controlled lathes, mills, grinders and other machine tools and programs them to produce metal or plastic parts with precision To produce quality machines, machinists set them up machine, write programs, test and adjust as necessary.
What is the hardest material to custom CNC machining?
Durable materials are those that are capable of resisting drops, scratches, or other forms of surface penetration by mechanical force or under abrasive conditions:
hardest materials for CNC machining:
- Stainless steel
- Chromium
- Tool steel
- Titanium
- Alloy steel
- Tungsten
- Inconel
What are the most common materials used for complex custom CNC machining?
Aerospace and automotive parts, heavy machinery, implants, and high-performance devices often use solid materials.
plasma systems can cut steel pWhat is the maximum turning diameter of CNC machine in CNC machining?
Plasma device inserts can be suitable for cuts up to 12mm (half an inch). Mid-range CNC plasma machines such as the Australian-made Surefire CNC can cut 32mm steel. However, high-quality industrial CNC plasma systems can cut steel plates up to 50-60 mm thick.
Aluminum CNC machining
What is aluminum CNC machining, and how does it work?
Aluminum CNC machining uses computer-controlled tools to create precise parts from aluminum based on CAD designs.
What are the key benefits of aluminum CNC machining?
It offers lightweight strength, excellent machinability, corrosion resistance, and cost-effective production.
Which aluminum alloys are commonly used in CNC machining?
Common alloys include 6061 for versatility, 7075 for strength, 5052 for corrosion resistance, and 2024 for aerospace use.
Can CNC machining of aluminum handle complex designs?
Yes, advanced multi-axis CNC machines can produce intricate and detailed aluminum parts with ease.
What surface treatments are available for aluminum CNC machined parts?
Surface treatments include anodizing, powder coating, polishing, and bead blasting for enhanced functionality and aesthetics.
How does aluminum CNC machining benefit prototyping and production?
It ensures rapid prototyping with high accuracy and efficient production for both small and large-scale projects.
Medical CNC
What kinds of medical devices can you create using CNC machining?
We can manufacture a wide range of devices, including surgical instruments, orthopedic implants, diagnostic equipment parts, and even dental tools.
Which materials do you use for medical CNC machining?
We commonly work with materials like titanium, stainless steel, aluminum, and medical-grade plastics. These materials are chosen for their strength, durability, and biocompatibility.
Can you handle both prototypes and full production runs?
Absolutely! Whether you need a single prototype or a large batch of parts, our CNC machining process can adapt to meet your needs.
Why should I choose CNC machining for medical components?
CNC machining is a reliable option because it delivers precision, works with a variety of materials, and supports innovation in creating advanced medical devices.
How quickly can you produce medical components using CNC machining?
Production timelines depend on the complexity of the design and the quantity needed, but CNC machining is known for its efficiency and fast turnaround times.
Custom Wire EDM Machining
How tight are the tolerances you can achieve?
We deliver tolerances as precise as ±0.001 mm, ensuring exceptional accuracy for your parts.
Why choose MXY for Custom Wire EDM Machining?
Our advanced equipment, tight tolerances of ±0.001 mm, and expertise in complex geometries make us a reliable partner for high-quality machining.
Can you handle complex geometries with Custom Wire EDM Machining?
Yes, our Custom Wire EDM Machining services deliver precise, intricate shapes and designs, perfect for projects with high complexity and tight tolerances.
Can you accommodate both small prototypes and large production runs?
Absolutely! We efficiently handle single prototypes and high-volume production runs with consistent quality.
What materials do you support in your Custom Wire EDM Machining services?
We work with titanium, stainless steel, aluminum, brass, Inconel, tungsten, and other conductive materials to meet diverse industry needs.
CNC Turning Services
Do you offer custom CNC turning for intricate components?
Yes, our advanced CNC turning services are perfect for producing intricate and highly detailed cylindrical parts.
Can you work with lightweight and high-strength materials?
We machine a wide range of materials, including lightweight metals like aluminum and high-strength alloys like Inconel.
Are your services scalable for high-volume manufacturing?
Absolutely! We handle everything from single prototypes to high-volume production with consistent quality.
What finishing options are available for CNC turned parts?
Custom finishes such as brushing, black oxide coating, anodizing, and powder coating are available to enhance the durability and appearance of parts.
What are the standard tolerances for CNC turning?
Standard tolerances for CNC turning can range from ±0.001″ to ±0.005″ depending on customer requirements and material types.
CNC Milling Services
Can CNC milling be used for prototyping?
Yes, CNC milling is an excellent choice for prototyping due to its precision and flexibility. It allows for rapid iterations and adjustments, making it easier to refine designs before full-scale production.
What materials can be used in CNC milling?
At MXY Machining, we offer a wide range of materials for CNC milling, including over 50 types of metals and plastics. This versatility ensures we can meet your specific project requirements, whether for prototypes or production parts.
How long does the CNC milling process take?
Turnaround times for CNC milling can vary depending on the complexity of the project. However, MXY Machining can deliver precision parts in as little as 24 hours, ensuring quick service without compromising quality.
How do I get a quote for CNC milling services?
To receive an instant quote, you can fill out the form on our website or contact us directly. Provide details about your project requirements, and our team will respond promptly with a competitive quote.
What is the maximum size limit for CNC milled components?
MXY Machining can handle machined components with dimensions of up to 2,035 mm x 1,225 mm x 620 mm, accommodating various project needs.
CNC Routing
What materials can be routed using CNC machines?
We can route wood, plastics, metals, and composites, offering versatility for various applications.
How precise are your CNC routing services?
Our machines achieve tight tolerances of up to ±0.001 inches, ensuring exceptional accuracy.
Can you help with the design phase?
Yes, our engineers can assist with design optimization to ensure manufacturability and efficiency.
What is the maximum size of materials you can handle
Our CNC routers accommodate large sheets, up to 4’ x 8’, and even custom sizes depending on the project.
Do you offer finishing services for routed parts?
Absolutely! We provide sanding, polishing, and coating options to enhance the final product.
How long does it take to complete a CNC routing project?
Turnaround times vary based on complexity, but we strive to deliver projects within days.
Materials Main 3D Printing Plastic
How much does 3D printing plastic cost?
3D printing costs depend on part size and complexity and your choice of plastic. Variables to consider include the type of 3D printing process, production and post-processing time and the quantity and quality of plastic filament, resin or powder required. Thanks to our quick quote builder and decentralized manufacturing network of 3D print shops, we can offer competitive prices for your custom parts needs.
What plastic is used for 3D printing?
We offer 3D printing capabilities in the following plastics: PLA, Formlabs Resins, 3D Systems Resins, ABS, Nylon, PETG, TPU, ASA and PEI.
Custom Wire EDM Machining
How tight are the tolerances you can achieve?
We deliver tolerances as precise as ±0.001 mm, ensuring exceptional accuracy for your parts.
Why choose MXY for Custom Wire EDM Machining?
Our advanced equipment, tight tolerances of ±0.001 mm, and expertise in complex geometries make us a reliable partner for high-quality machining.
Can you handle complex geometries with Custom Wire EDM Machining?
Yes, our Custom Wire EDM Machining services deliver precise, intricate shapes and designs, perfect for projects with high complexity and tight tolerances.
Can you accommodate both small prototypes and large production runs?
Absolutely! We efficiently handle single prototypes and high-volume production runs with consistent quality.
What materials do you support in your Custom Wire EDM Machining services?
We work with titanium, stainless steel, aluminum, brass, Inconel, tungsten, and other conductive materials to meet diverse industry needs.
Prototype Injection Molding
What materials can you use for prototypes?
We work with thermoplastics, specialty resins, and elastomers tailored to your project’s needs.
How quickly can I get my prototype?
Our rapid turnaround process delivers prototypes in as little as a few days.
Do you help with design optimization?
Yes, we provide expert guidance to improve your design for manufacturability and performance.
How does the process start?
You can start by sharing your project requirements and CAD files for an initial consultation.
Can I order small batches for testing?
Absolutely! We specialize in scalable solutions, including small batches for market testing.
Injection Molded Surface Finishes
What factors determine the choice of surface finish?
Factors include the application, material type, desired aesthetics, and functional requirements such as grip or durability.
Can surface finishes be customized for branding?
Yes, etched and textured finishes can incorporate logos, patterns, or designs that align with your brand identity.
Do surface finishes impact the durability of parts?
Absolutely. Finishes such as anti-corrosion coatings or UV-resistant layers enhance part durability and lifespan.
How do surface finishes affect post-processing?
Smooth or textured finishes can improve adhesion for painting, coating, or labeling, ensuring better post-processing outcomes.
Are surface finishes environmentally friendly?
Yes, many finishing techniques are eco-friendly, minimizing material waste and using sustainable processes.
3D Printing
What makes customized 3D printing different from traditional manufacturing?
Customized 3D printing eliminates the need for molds or tooling, enabling greater design flexibility, faster production times, and cost-effective low-volume manufacturing.
Can you handle large-scale production with 3D printing?
Yes, while 3D printing is particularly suited for prototypes and low-volume production, we can scale to meet higher production demands with consistent quality.
What materials can you use for customized 3D printing?
We work with a variety of materials, including thermoplastics, elastomers, metals, and composites, to meet the unique requirements of different industries.
How accurate are 3D-printed parts?
Our advanced 3D printing technology ensures high precision and dimensional accuracy, making it suitable for both functional and aesthetic applications.
Are there post-processing options available?
Yes, we offer a range of post-processing services, including sanding, painting, dyeing, and assembly, to enhance the appearance and functionality of your parts.
PolyJet
What is the maximum resolution of PolyJet 3D printing?
PolyJet can achieve layer thicknesses as low as 16 microns, allowing for exceptional detail and smooth surfaces.
What materials are available for PolyJet printing?
PolyJet supports rigid, flexible, transparent, full-color, biocompatible, and high-temperature-resistant photopolymers.
Can PolyJet print in multiple materials in a single build?
Yes, PolyJet can combine multiple materials in a single print, allowing for different colors, textures, and mechanical properties.
How fast can I get my PolyJet parts from MXY Machining?
We offer rapid turnaround times, with most PolyJet-printed parts delivered within days, depending on the complexity and volume.
How does PolyJet compare to other 3D printing methods?
PolyJet stands out for its fine detail, smooth surface finishes, and multi-material capabilities. It is ideal for prototypes requiring high visual and functional accuracy compared to FDM or SLA.
Laser Cutting
What materials can laser cutting handle?
Laser cutting is compatible with a wide range of materials, including metals, plastics, wood, textiles, and composites.
How accurate is laser cutting?
Laser cutting delivers exceptional precision, with tolerances as tight as +/- 0.002 inches, ensuring intricate and high-quality results.
Can laser cutting handle complex designs?
Absolutely. Laser cutting excels at producing intricate shapes, patterns, and detailed features with precision and consistency.
How thick can laser cutting handle?
Our laser cutting systems can handle materials up to 1 inch thick, depending on the material type.
Does laser cutting require post-processing?
In most cases, laser cutting produces clean, smooth edges that require little to no additional finishing.
Die Casting
How durable are your die-cast components?
Our die-cast components are highly durable, offering excellent mechanical strength, wear resistance, and longevity, even in demanding applications.
Can die-cast parts be customized?
Yes, die-cast parts can be tailored with custom molds, post-processing treatments, and finishes to meet specific design and functional requirements.
Is die casting cost-effective for low volumes?
Die casting is most cost-effective for high-volume production due to the initial cost of molds. For low-volume runs, other methods like vacuum casting may be more suitable.
How accurate are die-cast components?
Die casting achieves high precision with tolerances as tight as +/- 0.005 inches, ensuring consistency across large production runs.
What materials are commonly used in die casting?
Common materials include aluminum, zinc, and magnesium alloys, each offering unique properties such as lightweight strength, corrosion resistance, and cost-effectiveness.
High-Volume Production
What materials can be used in high-volume production?
A wide range of materials, including metals, plastics, composites, and specialized alloys, can be used depending on the application and performance requirements.
What is the lead time for high-volume production?
Lead times depend on the complexity and quantity of the order, but our streamlined workflows ensure fast turnaround times to meet your deadlines.
How do you ensure quality in high-volume production?
We use advanced inspection systems, standardized processes, and rigorous quality control measures to ensure consistent quality across all parts.
Can high-volume production accommodate custom designs?
Yes, our advanced machinery and flexible workflows allow us to incorporate custom features and designs into high-volume production runs without sacrificing efficiency.
Is high-volume production environmentally friendly?
Yes, our processes are optimized for material efficiency and waste reduction, making high-volume production a sustainable manufacturing option.