Услуги по механической обработке с ЧПУ

MXY Machining delivers on-demand CNC machining for rapid prototyping and production parts, ensuring fast, reliable, and precise results.

Услуги по механической обработке с ЧПУ

What is CNC Machining?

CNC (Computer Numerical Control) machining is a manufacturing process that uses automated, high-speed tools to shape metal and plastic stock into precise parts. MXY Machining specializes in this technology, offering 3-axis, 4-axis, and 5-axis milling, as well as lathes and routers. Our skilled machinists program CNC machines using CAD (Computer-Aided Design) models, ensuring high precision and repeatability. We work with a wide range of materials, from aluminum and acetal to advanced options like titanium, PEEK, and Teflon. MXY Machining provides custom CNC services for industries such as aerospace, medical, robotics, and electronics, delivering exceptional quality and precision.

Tolerances and Standards for Custom CNC Machining Processes

Описание Standard Tolerance
Maximum Size Limit Machined components with dimensions of up to 2,035 mm x 1,225 mm x 620 mm.
Accurate Tolerances We have the capability to produce and examine with precise tolerances, which includes tolerances as tight as sub +/- 0.001″ as per the specifications.
Distance Measurements Dimensions (Length, width, height) diameter and placement (position, concentricity, symmetry) within +/- 0.005 inches.
Minimum Dimension The thickness is 0.020 inches (0.50 mm), which could differ based on the geometry of the part and the material selected.
Finishes The default finish is machined to 125 Ra or higher. Different finishing choices are available upon request for a quotation.
Threads and Tapped Holes We have the capability to accommodate all standard thread sizes. Additionally, we are able to create custom threads through machining, although this will necessitate a manual quote review.
Orientation and Shape Measurements For sizes up to 12″, the tolerance is +/- 0.005″ and angularity is within 1/2 degree. For sizes 24″ and above, contact the MXY consult team.
Critical Condition Ensure that all sharp edges are automatically smoothed and deburred. Any critical edges that need to remain sharp must be clearly indicated on the print.

Benefits of Customized CNC Machining Parts

Benefit Описание
Accuracy MXY provides precise tolerances between +/-0.0001″ and 0.0005″, based on customer requirements.
Material Choices MXY offers a convenient solution for material selection, providing you with a one-stop option to choose from based on your specific requirements.
Customized Finishes Select from a variety of finishes offered for every kind of material part.
Quick Turnaround MXY utilizes advanced CNC machines to manufacture precision parts with exceptional accuracy and rapid turnaround times, delivering them in as little as 24 hours.
Grand Scale CNC Machining is the ideal solution for manufacturing quantities ranging from 1 to 100,000 precision CNC machined parts.
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Custom CNC Machining Parts

Our sophisticated CNC machines can produce a broad variety of customized CNC machining parts, from straightforward workholdings to complex shapes. In addition to being competent with a range of CNC mills and turning centers, our skilled workforce can also provide EDM and grinding services upon request. Because of our precise engineering, we can achieve tolerances as low as +/- 0.0001″, ensuring the highest level of accuracy. In addition, with our efficient production process, we may complete your orders in as little as 7 working days.

Галерея Услуги по механической обработке с ЧПУ запчасти

Эта галерея демонстрирует исключительное качество и внимание к деталям, которые мы воплощаем в каждом проекте. От сложного дизайна до безупречной отделки - каждое изображение отражает наше стремление к совершенству в Услуги по механической обработке с ЧПУ .
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Материалы для Услуги по механической обработке с ЧПУ Детали

Ведущие компании и инженеры полагаются на MXY Machining для быстрых итераций и прочных, высококачественных деталей. Будь то прототипирование или полномасштабное производство, наш широкий ассортимент материалов гарантирует, что мы удовлетворим уникальные требования любого Услуги по механической обработке с ЧПУ проект с точностью и скоростью.

Materials and Availability

  • Aluminum: All grades
  • Brass/Bronze: All grades
  • Copper: All grades
  • Plastics: All grades
  • Steel: All grades
  • Titanium: All grades
  • Invar: All grades
  • Glass-filled Polymer: All grades
  • Cemented Carbide: All grades
  • Carbon Steel: All grades
  • Monel: All grades
  • Mild Steel: All grades
  • Zinc: All grades

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Отделка поверхности для Услуги по механической обработке с ЧПУ

Мы предлагаем услуги по отделке для Услуги по механической обработке с ЧПУпредоставляя широкий выбор вариантов отделки для повышения долговечности и улучшения внешнего вида Ваших деталей. Будь то прототипирование или полномасштабное производство, наши решения по финишной обработке гарантируют, что Ваши детали будут соответствовать самым высоким стандартам производительности и визуальной привлекательности для любых потребностей.

Brushing is a technique that utilizes abrasive pads or brushes to add a finish to the surface of a material. It is commonly used on metal surfaces to enhance their visual appeal. This method is especially effective on stainless steel, creating either a linear or circular pattern on the surface.

Black oxide coating is a popular choice for enhancing the surface of steel and iron. This finish not only provides a visually appealing dark surface, but also offers excellent wear resistance. Additionally, the black oxide coating can enhance the lubricity and durability of the treated surface, making it an ideal option for various applications.

Passivation is a common process used to enhance the corrosion resistance of stainless steel by removing iron impurities and forming a protective oxide layer. This helps to improve the durability and performance of stainless steel in tough environments.

Paint serves as a surface coating that is effective on a wide range of materials, offering both aesthetic enhancement and protection against corrosion. It is available in numerous color options, making it suitable for application on metals, polymers, wood, and various other substrates.

Enhance the shine and smoothness of your materials by utilizing polishing techniques. By using abrasives such as buffing wheels or polishing chemicals, you can elevate the reflectivity and overall aesthetic of metals, resulting in a stunning mirror-like finish.

Alodine coating, also known as chromate conversion coating, is widely used on metals like aluminum. It serves as an excellent primer for paint or powder coatings, providing a durable and corrosion-resistant finish. By creating a thin layer of protection, it enhances the bond between subsequent coatings, ensuring long-lasting results.

Brushing is a technique that utilizes abrasive pads or brushes to add a finish to the surface of a material. It is commonly used on metal surfaces to enhance their visual appeal. This method is especially effective on stainless steel, creating either a linear or circular pattern on the surface.

Anodizing, a commonly used surface treatment for aluminum, creates a protective oxide layer on the metal’s surface. This not only enhances the durability and corrosion resistance of CNC machined parts but also adds to their visual appeal. Moreover, anodizing offers various options for coloring, making it an ideal choice for enhancing the overall aesthetic of the material.

Powder coating is an exceptional dry finishing method that utilizes electrostatic application of fine powder onto various surfaces. Once applied, the curing process takes place to guarantee a permanent treatment. With its remarkable ability to withstand impact, solvents, and UV radiation, powder coating provides an enduring and superior finish. From metals to polymers and even wood, there is a wide range of materials that can benefit from the protective coating of powder.

Специализированные отрасли

Изготовив миллионы деталей, MXY Machining обладает глубокими знаниями в многочисленных областях применения. Мы особенно преуспели в отраслях, требующих точного и сложного изготовления деталей. Доверьтесь нам, мы обеспечим опыт и качество, независимо от сложности.

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MXY Machining поддерживает автомобильную промышленность передовыми решениями в области обработки с ЧПУ, обеспечивая производство сложных деталей, которые повышают эффективность

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Для полупроводниковой промышленности компания MXY Machining предлагает услуги по обработке с ЧПУ, которые отвечают высоким требованиям к точности, необходимой для производства компонентов

Гидроабразивная резка

Наши услуги по механической обработке с ЧПУ играют ключевую роль в энергетическом секторе, где важны точность и долговечность. MXY Machining поддерживает

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MXY Machining - надежный партнер в секторе промышленного оборудования, предлагающий решения по обработке с ЧПУ, которые обеспечивают надежную и

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MXY Machining предлагает решения по прецизионной обработке для электронной промышленности, производя сложные компоненты, которые отвечают самым строгим стандартам, необходимым для

Коммуникация

MXY Machining предлагает специализированные услуги по обработке на станках с ЧПУ для коммуникационной отрасли, изготавливая прецизионные детали, которые жизненно необходимы для инфраструктуры

Почему стоит выбрать MXY Machining?

Материальное совершенство

Мы используем только самые высококачественные материалы, обеспечивая долговечность и производительность каждого проекта по изготовлению листового материала.

Точность изготовления

Наши передовые технологии и оборудование позволяют создавать точные, эффективные и экономичные решения по изготовлению листов.

Адаптивность дизайна

Мы предлагаем широкие возможности настройки, чтобы идеально соответствовать спецификациям Вашего проекта и требованиям к дизайну.

Готовы ли Вы повысить уровень своего проекта?

Воплощайте свои проекты в жизнь с помощью MXY Machining

Испытайте на себе прецизионное проектирование с MXY Machining. От детальных прототипов до крупносерийного производства - мы готовы воплотить Ваши концепции в реальность. Свяжитесь с нами сегодня, чтобы обсудить потребности Вашего проекта!

Наш Услуги по механической обработке с ЧПУ возможности обслуживания

Являясь лидером в области точного производства, мы предлагаем широкий спектр возможностей, которые подходят как для создания единичных прототипов, так и для мелкосерийного производства. Мы специализируемся на изготовлении геометрически сложных и косметически сложных деталей, обеспечивая высочайшие стандарты качества. В MXY Machining мы гордимся тем, что являемся ведущим производителем для всех Ваших Услуги по механической обработке с ЧПУ потребности, предоставляя надежные и эффективные решения под одной крышей.

Advantages of custom CNC machining parts

CNC machining is a game-changer in the contemporary, fast-paced manufacturing business. If you are working in aerospace, automotive, medical, or any other field that requires high-precision components, CNC should be your go-to option. Here are the reasons why MXY’s custom CNC machining parts should be your first choice in manufacturing. First of all, there is unparalleled precision and consistency. All the CNC machines are programmed to produce items to exact measurements, and no errors are to be expected. As a result, the highest degree of accuracy is achieved, eliminating errors and ensuring that your designs are flawlessly realized. In turn, this allows one to achieve consistent product quality with no or minimal defects. Secondly, CNC machines allow for faster production. Due to the lack of need for rest and round-the-clock operation while maintaining quality, project completion is significantly accelerated. Third, custom CNC machining parts allow for less costly manufacturing. Due to the highly precise cutting approaches, fewer raw materials are wasted, which saves money. Moreover, decreased manual involvement means less money is spent on labor, which reduces the cost to the client.

Precision and Accuracy
Exceptional Product Quality

CNC machining offers unmatched accuracy when producing all its components. At MXY, for instance, the software-programmed CNC machines are used to draft and cut the exact sizes and dimensions to reduce inaccuracy. Additionally, all constituents are processed similarly and cannot, therefore, lead to any inconsistency. These accurate dimensions eventually translate into quality, reducing the rate of defects in the final product.

Efficiency and Speed
Fast Turnaround Times

Custom CNC machining facilitates increased production speed and efficiency. Consequently, our CNC machines can run non-stop 24/7 without destroying quality. As such, our production potential is relatively high. Indeed, we get less downtime and more productivity, enabling us to meet large orders within tight deadlines.

Материалы
Material Versatility

We boasts that its products are close to the same irrespective of the difference in individual units that can be produced in the thousands. Our strict quality control system and intelligent selective control guarantee each piece has the same quality at the end of its batch even for the toughest industries such as automotive and aerospace.

Advanced CNC milling Solutions
Complex custom CNC Machining Capabilities

MXY uses advanced multi-axis machining modules in its CNC machines, such as 3/4/5/10-axis custom CNC milling machines and 10/20/40/100 high-speed machining configurations. With such a wide range of axes, MXY can produce parts with complex geometries and varying designs that might prove to be difficult for other CNC milling services. The multiple-axes configuration ensures that MXY is versatile enough to handle very sophisticated projects that require perfect dimensional and shape accuracy.

Customization and Flexibility
Adaptable Manufacturing Solutions

Custom CNC machining parts are highly versatile and can be made with most materials, whether they are metal, plastic, or composite. MXY applies this capability to be able to serve multiple industries with distinct specifications. The CNC machine can produce more convoluted shapes and detailed designs which are otherwise difficult or impossible. Consequently, it is easier for the company to take on custom and unconventional jobs.

Cost-Effective Production
Reduced Labor Costs and Waste

Manufacturing is a question most concerned with price. Custom CNC machining, which uses MXY, diminishes material waste by cutting down with high precision and shaping, meaning that the usage of raw materials is optimized. We also automate many CNC processes, which is why there is less need for manpower in manual work. Reduced material overuse and workforce expenses lead to MXY being able to offer our clients more competitive prices.

Safety and human errors
Enhanced Safety and Reduced Human Error

Safety comes first has been the mantra in any manufacturing setup. CNC machines contribute exponentially to safety by minimizing human interference as most of the machining is automated. Automation means less human error and significantly less workplace accidents as is the case with MXY.

Professional Team
Skilled Technical Support

MXY CNC Machining Services assures customers in all design stages including but not limited to initial design consultations, and final projects deliverance. The team has experienced engineers and technicians who can offer insights and assistance in the process to evaluate and improve CNC machining the product’s design.

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Часто задаваемые вопросы

Test FAQs

  • What tolerance standards do you guarantee?

    We guarantee that our manufacturing partners follow ISO 2768 standards for all CNC machined parts. Parts machined with metal will follow ISO 2768-m (medium) or ISO 2768-f (fine). Parts machined with plastics will follow 2768-m (medium). Geometric tolerances down to ± 0004 in. (0.010 mm) are possible but must be clearly indicated in technical drawings. We can achieve tighter tolerances on shafts with up to H7 fits with manual quoting and on occasion tighter.

  • What are the minimum and maximum dimensions you can machine?

    At Protolabs Network we offer CNC milling (​​3-axis, 3+2-axis and 5-axis) and turning. Milled parts can be machined up to 2000 x 1500 x 200 mm (78.7 x 59.0 x 7.8 in.) for 3/3+2 axis CNC milling. For 5-axis milling, the maximum part size is 650 x 650 x 300 mm (25.5 x 25.5 x 11.8 in.). The maximum diameter for CNC turning is 431mm (17 in.), length 990 mm (39 in). Minimum part dimensions recommended are around 0.39 x 0.39 x 0.39 in. (10 x 10 x 10mm).The minimum for feature dimensions is 0.5 mm. 

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